It is currently 11 Sep 2024 19:27

All times are UTC+01:00




Post new topic  Reply to topic  [ 22 posts ]  Go to page 1 2 Next
Author Message
 Post subject: XB CRANK REFURBS
PostPosted: 13 Feb 2013 23:52 
Offline
Think Pink
User avatar

Joined: 07 Jun 2010 00:37
Posts: 3777
Current ride: Awesome Ulysses & X1
Location: balderton, newark
this evening me n von picked up the one piece cages n rollers von has had made for my XB cranks ,in the pictures you will see increased number of rollers in vons cages ,giveing higher dynamick load figures,more rolllers will stablise the rods to a higher degree ,more but smaller OD rollers mean less rotating mass per roller in the big end :yup: ooa a pic of the great man himself at work ,this retro fit may become available in the near future to forum members


Attachments:
20130213_201713.jpg
20130213_201713.jpg [ 181.5 KiB | Viewed 1689 times ]
20130213_202809.jpg
20130213_202809.jpg [ 105.68 KiB | Viewed 1689 times ]
20130213_204256.jpg
20130213_204256.jpg [ 112.77 KiB | Viewed 1689 times ]
20130213_204637.jpg
20130213_204637.jpg [ 116.44 KiB | Viewed 1689 times ]
20130213_205128.jpg
20130213_205128.jpg [ 189.84 KiB | Viewed 1689 times ]

_________________
IF IT BLEEDS WE CAN KILL IT ,THIS STUFF WILL MAKE YOU A GODDAM SEXUAL TYRANASURUS ,YOUVE BEEN PUSHING TOO MANY PENCILS DILLON .GET TO THE CHOPPER
Top
 Post subject: Re: XB CRANK REFURBS
PostPosted: 14 Feb 2013 06:20 
Offline
proff. patpending
User avatar

Joined: 06 May 2009 20:20
Posts: 14705
Current ride: Victoria Sponge
Location: Bristol - Gateway to all things good
What are you doing about con-rods and pin?

_________________
08 Specialized Langster


Top
 Post subject: Re: XB CRANK REFURBS
PostPosted: 14 Feb 2013 12:23 
Offline
Think Pink
User avatar

Joined: 07 Jun 2010 00:37
Posts: 3777
Current ride: Awesome Ulysses & X1
Location: balderton, newark
coulpe off ideas at the mo regardig pin mate .havent found any rods to date

_________________
IF IT BLEEDS WE CAN KILL IT ,THIS STUFF WILL MAKE YOU A GODDAM SEXUAL TYRANASURUS ,YOUVE BEEN PUSHING TOO MANY PENCILS DILLON .GET TO THE CHOPPER


Top
 Post subject: Re: XB CRANK REFURBS
PostPosted: 14 Feb 2013 16:11 
Offline
User avatar

Joined: 07 Nov 2011 18:10
Posts: 4148
Current ride: Buell ulysses
Location: Telford
sorry willy just couldn't help it
WILLYBUELL wrote:
.havent found any rods to date

You’re leaving it a bit late on Valentine’s Day, you might be lucky and finds a couple of Herbert’s or Gilberts about :idea:

_________________
Buell Ulysses XB12X 06/08


Top
 Post subject: Re: XB CRANK REFURBS
PostPosted: 14 Feb 2013 18:04 
Offline
Think Pink
User avatar

Joined: 07 Jun 2010 00:37
Posts: 3777
Current ride: Awesome Ulysses & X1
Location: balderton, newark
Gonr riiiight over my head today mate .still lov ya though :D

_________________
IF IT BLEEDS WE CAN KILL IT ,THIS STUFF WILL MAKE YOU A GODDAM SEXUAL TYRANASURUS ,YOUVE BEEN PUSHING TOO MANY PENCILS DILLON .GET TO THE CHOPPER


Top
 Post subject: Re: XB CRANK REFURBS
PostPosted: 13 Mar 2013 23:35 
Offline
Think Pink
User avatar

Joined: 07 Jun 2010 00:37
Posts: 3777
Current ride: Awesome Ulysses & X1
Location: balderton, newark
time marches on slowly .right von now has a working big end refurb set up for early XB,s and tuber taper cranks regarding bearings .the pics show the set up for XB,s regarding pin ,the pin is a slightly oversized on the flywheel sides to accomadate for strained or broched flywheels, the pins will be made from EN 36 ,case hardened 40 thou deep and as stated above, slightly oversize to accomadate danged flywheels ,pins will be finnised to size in house ,bearing cage are of vons design and one piece for strength and will be copper then silver plated and de-embrittled to def standerd ,i will fit one in grumbly and another in my spare motor ,normski in newark will get the first set on a taper pin crank ,the pin in the pics is a working mock up


Attachments:
XB 3.jpg
XB 3.jpg [ 191.85 KiB | Viewed 1501 times ]
XB 2.jpg
XB 2.jpg [ 150.52 KiB | Viewed 1501 times ]
XB 1.jpg
XB 1.jpg [ 125.44 KiB | Viewed 1501 times ]

_________________
IF IT BLEEDS WE CAN KILL IT ,THIS STUFF WILL MAKE YOU A GODDAM SEXUAL TYRANASURUS ,YOUVE BEEN PUSHING TOO MANY PENCILS DILLON .GET TO THE CHOPPER
Top
 Post subject: Re: XB CRANK REFURBS
PostPosted: 13 Mar 2013 23:56 
Offline
Moderator
User avatar

Joined: 15 Apr 2009 17:25
Posts: 11772
Location: Oswestry
Got me thinking , this has :? Is there any optimum ratio for the diameter of the rollers in relation to the diameter of the crankpin, or is it just based on the load and speed the bearing is subjected to?

_________________
If your dreams don't scare you, they are not big enough.


Top
 Post subject: Re: XB CRANK REFURBS
PostPosted: 14 Mar 2013 00:27 
Offline
Think Pink
User avatar

Joined: 07 Jun 2010 00:37
Posts: 3777
Current ride: Awesome Ulysses & X1
Location: balderton, newark
Adam wrote:
Got me thinking , this has :? Is there any optimum ratio for the diameter of the rollers in relation to the diameter of the crankpin, or is it just based on the load and speed the bearing is subjected to?

will ask brian tomoz mate ,one thing is for sure the more rollers the better to a point, a roller at say 12, 3, 6 and 9 oclock has a lower working life than say 12 ,1,30, 3, 4,30, 6, 7.30, 9, 10.30 on a cock face ,recon you can see were this is going mate ;) :D :D

_________________
IF IT BLEEDS WE CAN KILL IT ,THIS STUFF WILL MAKE YOU A GODDAM SEXUAL TYRANASURUS ,YOUVE BEEN PUSHING TOO MANY PENCILS DILLON .GET TO THE CHOPPER


Top
 Post subject: Re: XB CRANK REFURBS
PostPosted: 14 Mar 2013 04:13 
Offline
User avatar

Joined: 08 May 2009 19:54
Posts: 2467
Current ride: 1999 X1
Location: Texas, Gerrards Cross
Smaller rollers are experiencing more surface feet per minute. 6 or 1/2 dozon of another. Without testing, you can't really make assumptions that more rolllers spreading the load will last longer. Kinda like the oil pump drive gear jig you built. What are you going to figure out that the MofoCo hasn't already done?

_________________
Bob Krzeszkiewicz
2012 XR1200X - 2011 Kawasaki Z1000SX - 1999 Buell X1


Top
 Post subject: Re: XB CRANK REFURBS
PostPosted: 14 Mar 2013 05:18 
Offline
proff. patpending
User avatar

Joined: 06 May 2009 20:20
Posts: 14705
Current ride: Victoria Sponge
Location: Bristol - Gateway to all things good
x1glider wrote:
Smaller rollers are experiencing more surface feet per minute. 6 or 1/2 dozon of another. Without testing, you can't really make assumptions that more rolllers spreading the load will last longer.

The art of bearing application is well past the point of 'suck it and see'. For the engines that my employer designs and produces, there are design standards for (roller) bearing application and there will be for any application based on surface speed, load, number of rollers etc. The problem that Willy has for his application is the limitations on pin size and big end eye size, hence, unless I have missed the point (which is quite possible), Willy is increasing the number of rollers but maintaining their diameter. He is doing this by redesigning the cage, and even for a numpty like me, it is clear to see, as Willy points out, the more rollers, the more surface area to dissipate the load and the lower the load per roller.

x1glider wrote:
Kinda like the oil pump drive gear jig you built. What are you going to figure out that the MofoCo hasn't already done?

Could have said that about Buell too, but in 08 they created a crank with a big pin in answer to crank failures in service. Surely the MoCo had done and dusted the crank, just as they had other components that Buell re-engineered.

I say full marks to Willy for getting Mr Von Shackleford interested in such a project.

Now, questions for Willy...

Why is the cage going to be silver plated?

Will the crank webs have to be bored at the big end to take the oversized pin?

Are you addressing the oil feed holes in the pin?

_________________
08 Specialized Langster


Top
 Post subject: Re: XB CRANK REFURBS
PostPosted: 14 Mar 2013 05:54 
Offline
User avatar

Joined: 08 May 2009 19:54
Posts: 2467
Current ride: 1999 X1
Location: Texas, Gerrards Cross
What I'm not understanding is what exactly is Willy's problem and therefore his application needs for a custom roller cage. Perhaps I missed a separate thread.

_________________
Bob Krzeszkiewicz
2012 XR1200X - 2011 Kawasaki Z1000SX - 1999 Buell X1


Top
 Post subject: Re: XB CRANK REFURBS
PostPosted: 14 Mar 2013 06:24 
Offline
proff. patpending
User avatar

Joined: 06 May 2009 20:20
Posts: 14705
Current ride: Victoria Sponge
Location: Bristol - Gateway to all things good
What a BE, I can't read, the rollers are smaller and there's more of them... :oooops:

This is the original thread Mr Glider:

viewtopic.php?p=206425#p206425

_________________
08 Specialized Langster


Top
 Post subject: Re: XB CRANK REFURBS
PostPosted: 14 Mar 2013 07:14 
Offline
User avatar

Joined: 06 May 2009 18:18
Posts: 1512
Current ride: CB1300, Z750, R1200
Location: Esslingen/Neckar, Germany
pash wrote:
the more rollers, the more surface area to dissipate the load and the lower the load per roller.


But the contact area is getting smaller (according to Hertz's theory), therefore load will increase, smaller rollers turn more often, so a single point gets loaded and unloaded more often and the relation of the roller surface to bearing surface is decreasing, which is increasing tribological stress. I'm only the software guy, but if I had to redesign such bearing, I would vote for larger rollers.

_________________
"It is often said that before you die your life passes before your eyes. It is in fact true. It's called living."
Terry Pratchett


Top
 Post subject: Re: XB CRANK REFURBS
PostPosted: 14 Mar 2013 13:16 
Offline
Moderator
User avatar

Joined: 15 Apr 2009 17:25
Posts: 11772
Location: Oswestry
WILLYBUELL wrote:
Adam wrote:
Got me thinking , this has :? Is there any optimum ratio for the diameter of the rollers in relation to the diameter of the crankpin, or is it just based on the load and speed the bearing is subjected to?

will ask brian tomoz mate ,one thing is for sure the more rollers the better to a point, a roller at say 12, 3, 6 and 9 oclock has a lower working life than say 12 ,1,30, 3, 4,30, 6, 7.30, 9, 10.30 on a cock face ,recon you can see were this is going mate ;) :D :D



..........and don't call me 'cock face' lOl

_________________
If your dreams don't scare you, they are not big enough.


Top
 Post subject: Re: XB CRANK REFURBS
PostPosted: 14 Mar 2013 14:08 
Offline
proff. patpending
User avatar

Joined: 06 May 2009 20:20
Posts: 14705
Current ride: Victoria Sponge
Location: Bristol - Gateway to all things good
:run:

_________________
08 Specialized Langster


Top
Display posts from previous:  Sort by  
Post new topic  Reply to topic  [ 22 posts ]  Go to page 1 2 Next

All times are UTC+01:00


Who is online

Users browsing this forum: Brandwatch [Bot] and 1 guest


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

Search for:
Jump to:  
Powered by phpBB® Forum Software © phpBB Limited