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Milling Pulleys
https://ukbeg.com/forum/viewtopic.php?f=7&t=21226
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Author:  delw [ 04 Mar 2016 12:00 ]
Post subject:  Milling Pulleys

Noticed that the teeth on Rear Pulley number 3 on my Uly looking about 1/2 worn (been 2 years and about 5000 miles since I changed it) so started a search for a replacement. Luckily got a lightly used one for about £35 from fleabay plus the same ( :? ) in delivery from the Wannabe Republic of Trump.
Not sure why so much wear on mine, the FS Tensioner is set quite soft.

Having looked at the cost of new one (circa 200 smackers) am set to wondering, who/where would have the facility/skill to start knocking up suitably priced replacements?

Author:  DaveH [ 04 Mar 2016 12:18 ]
Post subject:  Re: Milling Pulleys

Well. You'd need someone with very good machining/cad skills. A very well stocked machine shop. It would probably help if they were a buell enthusiast.
Erm anyone we know fit that sort of bill. Andy ;) Though i would have thought they would come in at well over 200 quid for one machined from a piece of billet a little larger than the pulley.

Author:  rik [ 04 Mar 2016 12:49 ]
Post subject:  Re: Milling Pulleys

delw wrote:
Noticed that the teeth on Rear Pulley number 3 on my Uly looking about 1/2 worn...

:shock: :o Are you a beach racer?
Anyone else 'worn out' a pulley (let alone three...)...?
With respect, maybe you should ask yourself what you're doing different to anyone else... or question your definition of 'worn'... :?:

Author:  purpony [ 04 Mar 2016 13:54 ]
Post subject:  Re: Milling Pulleys

ive made a few from billet 7075... material and hardcoating is fairly expensive from the get go.

on my personal one i powdercoated black over the hardcoat.

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Author:  purpony [ 04 Mar 2016 14:28 ]
Post subject:  Re: Milling Pulleys

going to do a new pulley for my spoked wheels... this is one idea im toying with

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Author:  Bonzo [ 04 Mar 2016 15:00 ]
Post subject:  Re: Milling Pulleys

rik wrote:
delw wrote:
Noticed that the teeth on Rear Pulley number 3 on my Uly looking about 1/2 worn...

:shock: :o Are you a beach racer?
Anyone else 'worn out' a pulley (let alone three...)...?
With respect, maybe you should ask yourself what you're doing different to anyone else... or question your definition of 'worn'... :?:


:shock: :yt:

Author:  x1glider [ 04 Mar 2016 18:04 ]
Post subject:  Re: Milling Pulleys

Looks like one will be available as soon as he machines up his new ones. :D

Author:  spondon440 [ 04 Mar 2016 18:08 ]
Post subject:  Re: Milling Pulleys

DaveH wrote:
Well. You'd need someone with very good machining/cad skills. A very well stocked machine shop. It would probably help if they were a buell enthusiast.
Erm anyone we know fit that sort of bill. Andy ;) Though i would have thought they would come in at well over 200 quid for one machined from a piece of billet a little larger than the pulley.


Thanks Dave, your right, £200 wouldn't do it for me on a one off pulley, strikes me perpony has done all the hard work here, ask him how much.

Andy

Author:  x1glider [ 04 Mar 2016 18:11 ]
Post subject:  Re: Milling Pulleys

purpony wrote:
Image

Are you running tubes in those wheels or have you done a pseudo tubeless conversion, like MTBers do with the mountain bikes (Stan's No Tubes)?

All I know is $3500 is a huge chunk to buy into some of those gorgeous Kineos.

Author:  x1glider [ 04 Mar 2016 18:12 ]
Post subject:  Re: Milling Pulleys

purpony wrote:
going to do a new pulley for my spoked wheels... this is one idea im toying with

Do you have anyone that can FEA that for you?

Author:  x1glider [ 04 Mar 2016 18:17 ]
Post subject:  Re: Milling Pulleys

rik wrote:
delw wrote:
Noticed that the teeth on Rear Pulley number 3 on my Uly looking about 1/2 worn...

:shock: :o Are you a beach racer?
Anyone else 'worn out' a pulley (let alone three...)...?
With respect, maybe you should ask yourself what you're doing different to anyone else... or question your definition of 'worn'... :?:

My thinking too. Maybe he thinks scars and dings in the tooth roots is considered wear. I've never heard of a worn out pulley before. Does it even really happen?

Author:  spondon440 [ 04 Mar 2016 18:35 ]
Post subject:  Re: Milling Pulleys

x1glider wrote:
purpony wrote:
Image


All I know is $3500 is a huge chunk to buy into some of those gorgeous Kineos.


Is that how much they are :o

Author:  x1glider [ 04 Mar 2016 18:48 ]
Post subject:  Re: Milling Pulleys

spondon440 wrote:
x1glider wrote:
purpony wrote:
Image


All I know is $3500 is a huge chunk to buy into some of those gorgeous Kineos.


Is that how much they are :o

Those aren't Kineos on his bike. This is:
Image

Author:  delw [ 04 Mar 2016 19:18 ]
Post subject:  Re: Milling Pulleys

rik wrote:
delw wrote:
Noticed that the teeth on Rear Pulley number 3 on my Uly looking about 1/2 worn...

:shock: :o Are you a beach racer?
Anyone else 'worn out' a pulley (let alone three...)...?
With respect, maybe you should ask yourself what you're doing different to anyone else... or question your definition of 'worn'... :?:


Nope, definitely not a beach racer, not even a road racer LOL
Worn, the teeth lose material so that eventually resemble sharks teeth and associated belt failure ensues.

Author:  purpony [ 04 Mar 2016 19:24 ]
Post subject:  Re: Milling Pulleys

Yes.. I have a good fried that does FEA and will be checking the pulley for me. As for my wheels.. they are tubeless. They are Alpina wheels. New they listed for 3500.... but are discontinued. I bought them new for $1000

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