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Why won't my throttle return
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Author:  Spook [ 11 Jun 2009 20:14 ]
Post subject:  Why won't my throttle return

Changed grips on the X1 and now my throttle sticks and won't return????

Bit hairy to ride to be honest as you have to physically close the throttle, it doesn't return. Anyone know what this could be?

Author:  pash [ 11 Jun 2009 20:18 ]
Post subject:  Re: Why won't my throttle return

Trapped throttle cable (inside the housing)? Grip rubbing on the end of the bar?

Author:  mojomick [ 11 Jun 2009 20:22 ]
Post subject:  Re: Why won't my throttle return

You've pushed the grip on too far.

Author:  Bungle [ 11 Jun 2009 20:23 ]
Post subject:  Re: Why won't my throttle return

As Pash said, sounds like the grip is fouling the bars or switchgear or something

Author:  Steve G [ 11 Jun 2009 20:28 ]
Post subject:  Re: Why won't my throttle return

:yt:

Author:  pash [ 11 Jun 2009 20:29 ]
Post subject:  Re: Why won't my throttle return

Spook wrote:
Bit hairy to ride to be honest as you have to physically close the throttle, it doesn't return. Anyone know what this could be?


Cruise Control?

Author:  Adam [ 11 Jun 2009 20:52 ]
Post subject:  Re: Why won't my throttle return

Wot everyone else says about the grip. If it's not that, take the throttle housing apart and check the plastic guide in there (as Pash mentioned), the cable sometimes cuts into it.

Author:  Phil the Drill [ 11 Jun 2009 23:25 ]
Post subject:  Re: Why won't my throttle return

Wot mojo said....I recon.

Author:  Motorrad [ 11 Jun 2009 23:56 ]
Post subject:  Re: Why won't my throttle return

It might be good to give the system a thorough going-over: do your rpm's change at all when you turn the bars (binding of the cable somewhere)?
Are the cables well-lubed?
Are cables adjusted per service manual? Cables adjusted too tight can cause binding.
But since you only experienced this after changing grips, it is probably related to fit of the grip against the switch control and/or the bar end. Any room to nudge the kill switch in?

Author:  Spook [ 12 Jun 2009 09:24 ]
Post subject:  Re: Why won't my throttle return

None of the above. :headbang:

Author:  pash [ 12 Jun 2009 09:33 ]
Post subject:  Re: Why won't my throttle return

Is it possessed by the devil?

What is needed is a review of what has been done to the bike since it worked properly.

As I understand it (on throttle side only):

1. Split the switchgear
2. Disconnected the cables from the throttle body
3. Removed twistgrip
4. Replaced twistgrip (new)
5. Reconnected throttle cables
6. Replaced switchgear

So, what could go wrong?

q. When the switchgear was split and replaced, did the cable routing change?
q. When the new twistgrip was replaced, did it rotate freely?
q. Before tightening the switchgear back together, did the twistgrip stick?
q. When the switchgear was screwed together, did the twistgrip stick?

Based on the answers the the above, we can drill down further...

Author:  sportster_mann [ 12 Jun 2009 11:30 ]
Post subject:  Re: Why won't my throttle return

Had the same problem when changing grips on the V Rod - as mentioned before, try giving the cables more free-play - that cured my problem, they were binding in the sheaths because they were too tight.

Author:  Spook [ 12 Jun 2009 11:50 ]
Post subject:  Re: Why won't my throttle return

sportster_mann wrote:
Had the same problem when changing grips on the V Rod - as mentioned before, try giving the cables more free-play - that cured my problem, they were binding in the sheaths because they were too tight.


I think you may on to something.

Author:  paulalig [ 12 Jun 2009 19:01 ]
Post subject:  Re: Why won't my throttle return

Last time something like that happened to me it was that the closing inner cable had come off it's guide at the "carb" end and jammed in a gap next to the guide itself - dunno if thats possible on an X1 :?:

Author:  Spook [ 12 Jun 2009 19:54 ]
Post subject:  Re: Why won't my throttle return

paulalig wrote:
Last time something like that happened to me it was that the closing inner cable had come off it's guide at the "carb" end and jammed in a gap next to the guide itself - dunno if thats possible on an X1 :?:


How did you know my X1 was 'carbed' and not injected??

Your good you are :worthy:

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