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Fitting new crank to 05 XB9SX
https://ukbeg.com/forum/viewtopic.php?f=8&t=15952
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Author:  MRKTHROWER [ 25 Nov 2012 11:09 ]
Post subject:  Fitting new crank to 05 XB9SX

Got the old crank out and i am going to bite the bullet and put a new one in. When rebuilding does the new crank have to be matched to the main bearings or can it just be assembled and then the two crankcases halves fitted together and torqued up ?

Author:  Adam [ 25 Nov 2012 11:23 ]
Post subject:  Re: Fitting new crank to 05 XB9SX

:eat:

Author:  Maz [ 25 Nov 2012 14:09 ]
Post subject:  Re: Fitting new crank to 05 XB9SX

Pinion bearing side needs to be measured to within 0.0002'' (read the zeros) and then the outer race lapped to size before selecting the correct size of needle race.......in other words, deffo not a DIY job !

Author:  MRKTHROWER [ 25 Nov 2012 15:26 ]
Post subject:  Re: Fitting new crank to 05 XB9SX

That is the conclusion aim comming to

Author:  Maz [ 25 Nov 2012 16:12 ]
Post subject:  Re: Fitting new crank to 05 XB9SX

......and I dont know of any main dealers that can do this either, although they all have the lapping tool, cant imagine any have the measuring instruments ?

Author:  pash [ 25 Nov 2012 19:59 ]
Post subject:  Re: Fitting new crank to 05 XB9SX

I did one once, Maz helped with the pinion bearing. If he doesn't mind helping, would be worth the cash and trip.

If I were you I would let him put the cases back together too, there is at least one cheeky challenge for you there.

Author:  MRKTHROWER [ 25 Nov 2012 21:00 ]
Post subject:  Re: Fitting new crank to 05 XB9SX

I think I will message him and see if he is interested

Author:  smithy [ 26 Nov 2012 19:07 ]
Post subject:  Re: Fitting new crank to 05 XB9SX

Worth a trip i went down a couple of weeks ago 798ml round trip in a day to get the oil pump drive and wheel bearings done :yup:

Author:  sillyb [ 26 Nov 2012 19:16 ]
Post subject:  Re: Fitting new crank to 05 XB9SX

Not a spanner man myself but :maz: does know all there is about Buell's, and has all the equipment tools knowledge needed to repair build all Buell's.

Author:  MRKTHROWER [ 01 Dec 2012 09:02 ]
Post subject:  Re: Fitting new crank to 05 XB9SX

pash wrote:
I did one once, Maz helped with the pinion bearing. If he doesn't mind helping, would be worth the cash and trip.

If I were you I would let him put the cases back together too, there is at least one cheeky challenge for you there.


You mention cheeky challenge !! What else can there be ?

Author:  pash [ 01 Dec 2012 09:12 ]
Post subject:  Re: Fitting new crank to 05 XB9SX

Don't think there is anything secret, all in the manual, but this could be easily forgotten for example:
Attachment:
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You don't necessarily need the special tool (easier), a deep socket will suffice.

Author:  kevmean [ 01 Dec 2012 10:07 ]
Post subject:  Re: Fitting new crank to 05 XB9SX

I seem to remember the trojan race bike had broken cases because of that point being missed a few years ago ;)

Author:  Maz [ 01 Dec 2012 12:03 ]
Post subject:  Re: Fitting new crank to 05 XB9SX

Wasn't the detent that broke trojans cases.......there's a spacer on the gearbox mainshaft that needs special attention .......it isnt mentioned in the manual :twisted:

Author:  WILLYBUELL [ 02 Dec 2012 11:24 ]
Post subject:  Re: Fitting new crank to 05 XB9SX

yeaa thats fooker caused me n brian a bit o trouble ,brian came up with a superb fix when the lip fell of ,remember the pic maz :yup: :rotfl: :rotfl: :rotfl:

Author:  Maz [ 02 Dec 2012 14:08 ]
Post subject:  Re: Fitting new crank to 05 XB9SX

No :?

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