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Gear case on an xb9r-03
https://ukbeg.com/forum/viewtopic.php?f=8&t=1749
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Author:  ist [ 23 Jul 2009 11:37 ]
Post subject:  Gear case on an xb9r-03

Is it possible to open the gear case on an xb9r-03 without first removing the cylinder head and hydraulic lifters as it say´s in the service manual.....need to have a little look :shock:

Thanks/

Michael

Author:  Maz [ 23 Jul 2009 11:47 ]
Post subject:  Re: Gear case on an xb9r-03

Yes.
Rotate the engine down, remove the front rocker assembly and put the rear pot at TDC on compression stroke.

Author:  ist [ 23 Jul 2009 12:27 ]
Post subject:  Re: Gear case on an xb9r-03

Maz wrote:
Yes.
Rotate the engine down, remove the front rocker assembly and put the rear pot at TDC on compression stroke.



OK..you sort of lost me with pot and tdc....does that mean the back piston should be in a full upwards stroke.

Thanks/

Mike

Author:  Digger [ 23 Jul 2009 12:46 ]
Post subject:  Re: Gear case on an xb9r-03

pot=cylinder
tdc=top dead centre

so, yes :D

Author:  Adam [ 23 Jul 2009 13:19 ]
Post subject:  Re: Gear case on an xb9r-03

Both valves closed.

Be VERY careful when you reassemble, if you bolt the rocker gear down too fast, you'll do some serious damage ie bend valves etc. Follow the manual instruction exactly ;)

Author:  norrie [ 23 Jul 2009 21:36 ]
Post subject:  Re: Gear case on an xb9r-03

Yeah not just TDC but on the compression stroke so both rear valves are shut or you will have pressure on the cams when you try and remove the cover.

Author:  Nate [ 23 Jul 2009 22:14 ]
Post subject:  Re: Gear case on an xb9r-03

Say ist, did you sort that miss fire problem?

N.

Author:  Norm [ 23 Jul 2009 22:39 ]
Post subject:  Re: Gear case on an xb9r-03

From the question above, I'd say that's a work in progress Nate. 8-)

Author:  ist [ 24 Jul 2009 11:10 ]
Post subject:  Re: Gear case on an xb9r-03

norrie wrote:
Yeah not just TDC but on the compression stroke so both rear valves are shut or you will have pressure on the cams when you try and remove the cover.

problem being I have no comp, or not much....have not found a comp-tester that fits yet so I can't say exact numbers and what cylinder the problem is but I can rotate the back wheel forwards and backwards with a little effort in 1st gear..I´m hoping thats its just the nut thats loosened on the pinion gear..but if the valves are stuck does this mean I can't just do like MAZ said??

Author:  ist [ 24 Jul 2009 11:11 ]
Post subject:  Re: Gear case on an xb9r-03

Nate wrote:
Say ist, did you sort that miss fire problem?

N.



As the man said ....work in progress.....turned out to be nothing simpel....of course!!

Author:  Adam [ 24 Jul 2009 11:26 ]
Post subject:  Re: Gear case on an xb9r-03

ist wrote:
norrie wrote:
Yeah not just TDC but on the compression stroke so both rear valves are shut or you will have pressure on the cams when you try and remove the cover.

problem being I have no comp, or not much....have not found a comp-tester that fits yet so I can't say exact numbers and what cylinder the problem is but I can rotate the back wheel forwards and backwards with a little effort in 1st gear..I´m hoping thats its just the nut thats loosened on the pinion gear..but if the valves are stuck does this mean I can't just do like MAZ said??


You don't need a Compression tester, just stick a tie wrap or bit of copper wire down the plug hole a feel where the piston is. If you look at what the rockers are doing you can see when the followers are on the heel of the cam.

Author:  ist [ 25 Jul 2009 22:27 ]
Post subject:  Re: Gear case on an xb9r-03

A friend that´s pretty good at "jap-mechanics" recomends that I do a comp-test before starting dissasembly...is it just a waist of time trying too find someone who´ll lend me a comp-test or is this something I should see through before lower the engine?

and here's the rest of the problem that´s been hounding me....
viewtopic.php?f=7&t=1596
viewtopic.php?f=7&t=1654

Author:  Maz [ 25 Jul 2009 22:36 ]
Post subject:  Re: Gear case on an xb9r-03

Sort of academic if the cam drive gears have failed ie. you will almost certainly have bent valves, broken guides, damaged pistons etc.

Author:  Nate [ 26 Jul 2009 10:58 ]
Post subject:  Re: Gear case on an xb9r-03

Just out of interest ist, do you mind telling which oil you used please?

N.

Author:  norrie [ 26 Jul 2009 20:07 ]
Post subject:  Re: Gear case on an xb9r-03

So possibly another fucked XB engine?
How many miles are on it?

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