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Starter making graunching sound
https://ukbeg.com/forum/viewtopic.php?f=8&t=23075
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Author:  Bonzo [ 15 Apr 2018 11:33 ]
Post subject:  Starter making graunching sound

Especially when hot. The last time I started it I could also smell electrical smoke from the starter area. I'm guessing it's the starter clutch mechanism?? If so, what parts am I likely to need to fix it (98 S1w) Could it be anything else??

Author:  Bonzo [ 22 Apr 2018 05:56 ]
Post subject:  Re: Starter making graunching sound

Everything looks good inside the primary. In fact it looks brand new, I guess Maz is the only person who has been in here before :)

Attachments:
Starter gear 1.JPG
Starter gear 1.JPG [ 127.18 KiB | Viewed 1834 times ]

Author:  gusm2 [ 22 Apr 2018 06:52 ]
Post subject:  Re: Starter making graunching sound

I've had to clean the contacts in my solenoid in the past, might be prudent to have a look now you're that far into it :idea:

Author:  Bonzo [ 22 Apr 2018 08:27 ]
Post subject:  Re: Starter making graunching sound

gusm2 wrote:
I've had to clean the contacts in my solenoid in the past, might be prudent to have a look now you're that far into it :idea:


Will do, although pretty sure it's not the cause, it was definitely metal grinding on metal :ill:

PS - It's great working on a motor only Maz has worked on, nothing is seized, no rounded nuts, everything is correct, gasket slipped straight off :yup:

Author:  Finmows [ 22 Apr 2018 10:22 ]
Post subject:  Re: Starter making graunching sound

But it's not going to be Maz putting it back together now...is it. lOl

Author:  Bonzo [ 22 Apr 2018 10:45 ]
Post subject:  Re: Starter making graunching sound

Finmows wrote:
But it's not going to be Maz putting it back together now...is it. lOl


Unfortunately no, and bits he didn't touch, e.g starter motor wiring bolt, are in more of a traditional state for me, ie rusted solid and a bugger to reach lOl Anyway, better to learn for myself in the long run.

Author:  Bonzo [ 22 Apr 2018 12:12 ]
Post subject:  Re: Starter making graunching sound

OK, now I'm stumped. Starter is in bits. It's very dirty inside, but I can't see anything obviously wrong :cry:

Attachments:
starter in bits.JPG
starter in bits.JPG [ 130.87 KiB | Viewed 1806 times ]

Author:  Bonzo [ 22 Apr 2018 12:32 ]
Post subject:  Re: Starter making graunching sound

This is either it, or I'm clutching straws. Is this bearing housing in the end cover supposed to have a groove in it :?: :?:

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split.JPG
split.JPG [ 110.45 KiB | Viewed 1804 times ]

Author:  Maz [ 22 Apr 2018 12:58 ]
Post subject:  Re: Starter making graunching sound

Sprag clutch.....which you haven't got to yet :)

Author:  Bonzo [ 22 Apr 2018 13:01 ]
Post subject:  Re: Starter making graunching sound

Maz wrote:
Sprag clutch.....which you haven't got to yet :)


Ta, Is that No 12 in the manual (figure 5-26), ie Drive assembly/ overrunning clutch :?:

Author:  Maz [ 22 Apr 2018 13:10 ]
Post subject:  Re: Starter making graunching sound

Yep.

Author:  Bonzo [ 22 Apr 2018 13:32 ]
Post subject:  Re: Starter making graunching sound

I was wondering how to get it out, so I held my breath and hit it with a rubber mallet. How do I tell if it's fooked? It feels a bit stiff, so I guess this is the problem :?:

I've seen them online, is there a recommended source/brand, and also, would I be just as well getting a whole new starter motor unit, they don't seem particularly expensive :?:

Attachments:
sprag.JPG
sprag.JPG [ 99.52 KiB | Viewed 1793 times ]

Author:  Mickrick [ 26 Apr 2018 21:01 ]
Post subject:  Re: Starter making graunching sound

Starting often with a flat battery tends to bugger them up. It should spin free one way, and grip the other. It's lots of little cams with a spring around them. Clever little things 8-)

Author:  Bonzo [ 27 Apr 2018 00:22 ]
Post subject:  Re: Starter making graunching sound

Mickrick wrote:
Starting often with a flat battery tends to bugger them up. It should spin free one way, and grip the other. It's lots of little cams with a spring around them. Clever little things 8-)


Yes, it's not exactly spinning free, very stiff. Being as the starter motor is looking a bit tired inside I've ordered a complete new starter motor unit, it's not a great deal more expensive than just getting a clutch unit.

Author:  Mickrick [ 27 Apr 2018 08:13 ]
Post subject:  Re: Starter making graunching sound

[quote="Bonzo"][quote="Mickrick"]Starting often with a flat battery tends to bugger them up. It should spin free one way, and grip the other. It's lots of little cams with a spring around them. Clever little things 8-)[/quote]

Yes, it's not exactly spinning free, very stiff. Being as the starter motor is looking a bit tired inside I've ordered a complete new starter motor unit, it's not a great deal more expensive than just getting a clutch unit.[/quote]
So now you can take the sprag apart, and see how they work 8-)

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