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PostPosted: 27 Aug 2009 16:46 
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Joined: 28 Jun 2009 18:56
Posts: 45
Location: west sussex
well the maunal says just replace it , but I am hearing that engine drive sprocket needs to be removed and then a slim socket type tool is used.

any advice / done it before ??

thanks
chrisw
sussex


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PostPosted: 27 Aug 2009 17:51 
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Joined: 09 May 2009 22:51
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Location: Edinburgh
Its pretty easy to do, just follow the guide in the workshop manual if you have one.
Air wrench and large socket (1 and 3/4" I think) to get the pulley retaining nut off: slim socket to get at the switch: then follow the manuals torque procedure (new nut required) exactly.
Job done, a nice wee green light appears every time you are in neutral gear.
Smiles and handshakes all round.
Result.
You spend the £70 or so a dealer would charge on sweeties or something.
:)

B


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PostPosted: 27 Aug 2009 17:52 
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Location: Oswestry
1 7/8" ;)

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PostPosted: 27 Aug 2009 18:06 
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Joined: 06 May 2009 19:20
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Location: Wirral
:idea: Before you replace it leave the bike in gear when not in use - freed mine up 4 years ago and its been fine since.


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PostPosted: 27 Aug 2009 19:05 
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Current ride: 1991 RS1200 westwind
Just check it's not a bad connection to the switch before dismantling anything ;) ;) mine was :)

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PostPosted: 27 Aug 2009 19:34 
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Joined: 28 Jun 2009 18:56
Posts: 45
Location: west sussex
yea I have earthed the connector to get the light shining, but will try a wire from switch into conector.
the removal sounds iffy to me , not having airwrench etc , i have seen on badweb a small modified socket , anybody done this?


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PostPosted: 28 Aug 2009 00:21 
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Joined: 11 May 2009 10:11
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Location: Melbourne (Aust)
Chris - I have done this without removing the front pulley and I posted the picture of the modified socket on Badweb. I did this to change the switch on my '06 Ulysses. I have no idea of the relative clearance issues with other models I'm afraid.

Image

If you remove the rear wheel and belt and use a 5/8" socket ground down to miss the edge of the pulley it will allow you to undo the neutral switch very easily. I was lazy and only ground down about a third of the circumference.

This is only held in by half a dozen threads and the manual indicates the torque is 60-84 inch-pounds.

PM me if you need any further info.

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PostPosted: 30 Aug 2009 19:12 
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Joined: 28 Jun 2009 18:56
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Location: west sussex
thanks rays

your a star , saved my a packet at dealers.

chris


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