It is currently 22 Feb 2025 18:44

All times are UTC




Post new topic  Reply to topic  [ 5 posts ] 
Author Message
 Post subject: XB9S completely rebuilt
PostPosted: 14 Nov 2013 10:44 
I wasn't expecting to be doing this but I've had a turn of events that has meant a few luxuries are going to have to go, starting with the Buell stuff.

Right, where do I start.

2003 Buell XB9S. Converted to Firebolt rear end. The original XB "short" rear will go with it.

Purchased in Jan 2013 I stripped this bike down to it's crank and completely renewed everything.

A fully no-expense spared quality build with many many invoices from Black Bear HD. I have receipts for £1000's, every bearing, seal, gasket and consumable has been changed/renewed. I've even saved all the bags!

Rolling chassis:

Unmarked frame and swinger powder coated by LSN in a metallic graphite, new taper head bearings, LSL fat bar billet adaptors. Renthal Fat bars powder coated satin black.

Wheels in same colour, new quality bearings

All brackets, yokes, hangers powder coated

New front and rear isolators fitted

Forks stripped and fully rebuilt with new sliders, bushes, seals and PJ1 fork oil

Wiring loom stripped, repairs effected (XB's suffer from wires breaking around the headstock)

ZXR radial front master cylinder, HRC MotoGP resevoir tube, new EBC pads, perfect unmarked CRG adjustable lever, HEL black braided line with stainless fittings

ZXR clutch lever & bracket with unmarked CRG adjustable lever and new genuine clutch cable

Hidden rear caliper mod with billet bracket and KTM Brembo master cylinder, HRC MotoGP resevoir tube, HEL black braided line

New Maxxis tyres, done 850 miles, very grippy yet show no signs of wear!

Stainless bolts throughout.

Belt in great condition.

Quite a few parts changed for low-mileage parts: front caliper, rear shock. The sale comes with a big box of old bits, including a couple of chin fairings (one altered to clear the front-exit exhaust) I didn't fit it as the pipe looks too nice to cover.

Buell LED rear tail light and clear indicators.

XB tail-tidy, powdercoated satin black.

LED instrument lights, specially sourced and shipped in.

Engine:

Totally stripped and checked. Crank checked for run-out, perfect. new pinion bearing to correct tolerance (even though it wasn't needed)

Engine cases vapour blasted, barrels and heads shot blasted. New everything, powder coated outer cases and rocker covers. New gearbox bearings.

LUCKY HANDS oil pump mod done

Maz's gearbox nipple mod done, and adjustable idler so belt doesn't run too tight wrecking the gearbox bearings.

New piston rings, barrels glaze busted, new cylinder head bolts

All genuine HD gaskets and seals used throughout the motor and the bike

Ports and throttle body ported and cleaned up, no base gaskets used.

K&N filter & drilled air box

Seperate engine breathers. The engine doesn't smoke or breathe

Run on HD oil and genuine filter.

New Magnecor 8.5mm competition HT leads.

One-off stainless front-exit exhaust (sounds fantastic. Also BS-stamped...)

TPS reset carried out.

Is there anything wrong with it?

Yes. Neutral switch is playing up (as they do) Firebolt seat colour is close but not spot-on. I also painted it so its not a professional job.

The original seat unit plastics are in very good condition, undamaged and unmarked so a good base for a "proper" paint job if you wanted. The tail even has the tool tray. The rear end was purchased at great cost as the other half didn't like the very small pillion seat on the original XB unit.

The tank and front mudguard are also very good, one of the mounting holes on the mudguard is stressed but is still serviceable. I have a black front mudguard going with the sale but it needs a paint.

In conclusion:

Fully sorted, desireable 1st model Buell. All the usual problems addressed.

Its a lot of money, but you are essentially getting a refreshed, fully serviced and adjusted bike. Even low-mileage bikes are up to 10 years old, things have sat for 10 years, materials go hard and brittle with age. This has had all its consumeables changed this year. I have a full, photographic strip-down and rebuild including a fully warts-and-all write-up on my blog.

I've nothing to hide with this bike whatsoever.

It rides, sounds and performs as good as new. I even managed to do a 12.25@110 mph at York Raceway drag strip a month or so ago. As fast as a new 1200! That's with a 14.5 stone lanky sod and the front wheel skywards in 1st and 2nd gear and only 6 runs all day so no time to get accustomed.

The clutch is heavy but smooth (as usual), with no slipping or dragging. The gearbox is a dream (for a Harley) it's not like a Jap box but it never jumps out or gives false neutrals. Engine pick-up is good, was dyno'd at 77bhp with 65 ft/lbs torque. This is without altering the fuelling for the different pipe. There's more to come with fine tuning.

Includes the bikes original owners manual, Buell toolkit and proper Buell XB service manual. All high-res pics are available to the new owner as well

Only a small point but it was only used on sunny days, I only got caught out once in showers (going to Em'sl day at East Kirkby). The bike is as showroom new, even in the bits you can't see. Cleaned after every ride and kept in a heated garage in a vac bag.

I wasn't intending selling this, hence the time and money I spent on it, and we've enjoyed the 800-or-so miles over the great Summer we've just had but regrettably its time to say bye bye to the baby. I'm not after swapsys or gallant offers. Cash money is the name of the game.

Viewing more than welcome, full payment in hand and non-adverse weather and you test ride. T&T, will put a years MoT if necessary for piece of mind as I have no doubts it will go straight through again without advisory.

Thanks for reading this epic, but the amount of time, money and emotion this bike has evoked I wasn't just going to put "2003 Buell XB9 £4200" was I?

Image

Image

Image


Top
   
PostPosted: 14 Nov 2013 15:28 
Offline
User avatar

Joined: 06 May 2009 17:28
Posts: 7259
Current ride: 1991 RS1200 westwind
Sorry to see you are having to sell this mate :( ......................
It really is one very clean and sorted bike , I've seen this bike in the flesh so can vouch for everything in it's description + I supplied the firebolt rear end so can confirm the plastics were in perfect condition under the new paint.
To be honest I thought Simon was mad when I first saw how many parts he'd stripped the bike into lOl

_________________
2001 X1 2009 1125CR 2006 Uly X3 2010 Uly a fully Maz'd S1 and a 1991 RS1200 Westwind.


Top
 Post subject:
PostPosted: 14 Nov 2013 16:02 
Too true we all know how much work he put into rebuilding it :-(


Top
   
PostPosted: 14 Nov 2013 19:52 
Offline
User avatar

Joined: 06 May 2009 19:40
Posts: 874
Very :( to see this up for sale Simon. I followed every one of your progress reports through the rebuild, a true labour of love. It's a sweet bike... Anyone in the market for an XB could not find a better one.
If I can do anything to help 'gis a shout. If I didn't already have a garage full of detritus I'd be interested :yup:


Top
PostPosted: 15 Nov 2013 19:53 
Offline

Joined: 20 Feb 2011 14:08
Posts: 673
Current ride: XB12
Location: Staffordshire
Wish I had the cash. Awesome bike


Top
Display posts from previous:  Sort by  
Post new topic  Reply to topic  [ 5 posts ] 

All times are UTC


Who is online

Users browsing this forum: No registered users and 5 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

Search for:
Jump to:  
cron
Powered by phpBB® Forum Software © phpBB Limited