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 Post subject: Changing drive belt
PostPosted: 23 Jan 2016 15:24 
Hi All

This is my first post on here so bear with me.

I have an 06 Ulysess on which my drive belt snapped the other day. Not Happy, My son is even less happy as I got him to give me a hand pushing it home, 8 miles. He is still not talking to me. Anyway I have managed to get a new belt from Bowker Harley and ' with the metric'impearial tools I have get the covers and swing arm section out of the way but I have no tool that will fit in the back wheel axle.

Now my questions :- How do get the axle out, there was no adapter in my tool kit that came with the bike ( second hand ). Will I need to buy a tool ?

I presume that there is some sort of cam on the back wheel to tension the belt ( I have no manual ) I am used to chains. Where can I get a Manual.

What torque setting on the back wheel ?

Cheers Des


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 Post subject: Re: Changing drive belt
PostPosted: 23 Jan 2016 15:34 
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proff. patpending
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Current ride: Victoria Sponge
Location: Bristol - Gateway to all things good
Have a loo in the manuals section and download a manual

If it doesn't work, let me know...

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 Post subject: Re: Changing drive belt
PostPosted: 23 Jan 2016 15:43 
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Joined: 29 Apr 2009 19:27
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I'm sure you know this, but manuals appear both in the forum and another different set of manuals in the downloads section?

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 Post subject: Re: Changing drive belt
PostPosted: 23 Jan 2016 16:05 
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Posts: 7259
Current ride: 1991 RS1200 westwind
You should slacken the axle BEFORE removing the section from the swingarm normally but on this occasion because there is no belt on it doesn't matter , just remember to fit the section before you tighten the axle after fitting the belt.
The axle isn't a cam, you slacken it off 15 turns which allows the bearings to slide down the taper as the axle screws out, if there is no sign of copper grease on the axle it would be wise to remove it and apply some. IF the axle is seized (remember to undo the clamp bolt under the swingarm first) be careful it doesn't try to spread the swingarm . If it is it is best to strap the swingarm together with a ratchet strap before getting brutal with it.
DO NOT exceed the recommended torque setting for the axle when you refit it , if you do you will crush the wheel spacer and destroy your bearings.

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2001 X1 2009 1125CR 2006 Uly X3 2010 Uly a fully Maz'd S1 and a 1991 RS1200 Westwind.


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 Post subject: Re: Changing drive belt
PostPosted: 23 Jan 2016 16:08 
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Joined: 29 Nov 2015 16:51
Posts: 313
Current ride: ktm 950 sm
Location: Shawbury
Ebay 22mm socket adaptor will fit.. £6 ish.. manual can be downloaded free of net..


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 Post subject: Re: Changing drive belt
PostPosted: 23 Jan 2016 16:28 
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Joined: 29 Nov 2015 16:51
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Current ride: ktm 950 sm
Location: Shawbury
Aka... Motorcycle spindle tool. ..


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 Post subject: Re: Changing drive belt
PostPosted: 23 Jan 2016 20:28 
Check your local Halfords or motorcycle shop for spindle tool, there are a few youtube vids on rear wheel removal, if you have a cup type paddock stand it can be pretty straight forward, nothing really difficult, a few bolts on the front cover, the rear wheel out, and the belt guide..

Here's what I ended up with....
Image

Only joking, theres plenty of help on here if you get stuck. :yup:


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 Post subject: Re: Changing drive belt
PostPosted: 24 Jan 2016 12:18 
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Current ride: 1991 RS1200 westwind
You do not have to remove the rear wheel , just slacken the spindle 15 turns, it is possible to change the belt at the side of the road with the bike on it's sidestand ;)

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2001 X1 2009 1125CR 2006 Uly X3 2010 Uly a fully Maz'd S1 and a 1991 RS1200 Westwind.


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 Post subject: Re: Changing drive belt
PostPosted: 24 Jan 2016 12:31 
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Joined: 06 May 2009 19:42
Posts: 3170
Current ride: M2 Razorback
Location: Mouth of the Port in the Shire of Hamp
kevmean wrote:
You do not have to remove the rear wheel , just slacken the spindle 15 turns, it is possible to change the belt at the side of the road with the bike on it's sidestand ;)

...as long as nothing's seized...

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'98 M2 Razorback, it's a keeper.


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 Post subject: Re: Changing drive belt
PostPosted: 24 Jan 2016 20:28 
:
rik wrote:
kevmean wrote:
You do not have to remove the rear wheel , just slacken the spindle 15 turns, it is possible to change the belt at the side of the road with the bike on it's sidestand ;)

...as long as nothing's seized...


:yt:


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 Post subject: Re: Changing drive belt
PostPosted: 27 Jan 2016 11:24 
Thanks for the advice Buddy will be having a go this weekend.


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 Post subject: Re: Changing drive belt
PostPosted: 02 Feb 2016 20:53 
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Joined: 07 May 2009 19:09
Posts: 742
Current ride: XB9R
Location: Havant
So, how did it go?

(Oh, BTW, maybe change your "location" to something more specific that "Brittan"- you might find that some owners local to you will offer a hand if needed, but we'd need to know what "local" is!)

Dave


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 Post subject: Re: Changing drive belt
PostPosted: 05 Feb 2016 06:31 
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Joined: 29 Nov 2015 16:51
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Current ride: ktm 950 sm
Location: Shawbury
I,ll shout a bit louder,

HOW DID THE BELT CHANGE GO DES.??

All good i hope...


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 Post subject: Re: Changing drive belt
PostPosted: 05 Feb 2016 16:15 
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Current ride: The wife
Location: Cofa's tree
paulastbury wrote:
I,ll shout a bit louder,

HOW DID THE BELT CHANGE GO DES.??

Might not be able to hear you in the garage and still up to the ears in bits n pieces

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 Post subject: Re: Changing drive belt
PostPosted: 05 Feb 2016 17:28 
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Joined: 05 May 2009 20:00
Posts: 11026
Current ride: X1 2001
Location: southampton
or using my patented method of throwing hammers & swearing lOl

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